HomeApplication CasesSolidot remote I/O XB6S PTO Pulse output module Application example

Solidot remote I/O XB6S PTO Pulse output module Application example

Lithium battery

The XB6S-PT04A is a 4-channel PTO pulse output module in the XB6S series. It is compatible with XB6S series couplers and can be connected to external stepper/servo motor drivers to drive stepper/servo motors by outputting pulses. The module has a total of 4 pulse output channels, and each pulse output channel is provided with 4 input channels, giving a total of 16 input channels. The combination of inputs and outputs can meet the drive requirements of most stepper/servo motor applications.

Solidot remote I/O XB6S PTO Pulse output module Application example

1. Application example

The fully automatic battery housing cleaning machine is a precision piece of equipment that combines ultrasonic technology, automatic control and multi-process coordination, and is mainly used for cleaning battery housings of new energy vehicles. The XB6S-PT04A module can output up to 4 channels of 200 kHz pulses, enabling instantaneous response of the spray system through high-frequency solenoid valve actuation to generate high-pressure water jets that remove stubborn oil contamination.

During cleaning, the pallet trolley carrying the components can rotate inside the cleaning chamber. The XB6S-PT04A module sends pulse signals to the stepper/servo motor to drive the turntable in synchronized rotation, so that every surface of the parts being cleaned is rinsed by the high-pressure water jets. The movement and positioning of the spray nozzles during cleaning are also achieved by the XB6S-PT04A module in conjunction with a servo driver, enabling a nozzle positioning accuracy of ±0.05 mm and ensuring that the high-pressure jet precisely covers the battery housing grooves.

In addition to its extensive use in this cleaning machine, the XB6S-PT04A module, with its high-frequency output, multiple channels, multiple pulse modes and multiple motion modes, has also been widely used in fields such as industrial robot motion control, precision assembly line synchronization systems and packaging machinery sequence control.

Solidot remote I/O XB6S PTO Pulse output module Application example

Fully automatic battery housing cleaning machine

Solidot remote I/O XB6S PTO Pulse output module Application example

XB6S-PT04Afield Application

2. Panel Structure and wiring diagram

Solidot remote I/O XB6S PTO Pulse output module Application example

Left: XB6S-PT04A panel structure, right: XB6S-PT04A wiring diagram

3. Parameter overview

Interface parameters

Product Model

XB6S-PT04A

Bus protocol

X-bus

Bus Input Power Rated Voltage

5 V DC (4.5 V ... 5.5 V)

Rated current consumption

150 mA

power consumption

0.65 W

Process Data Size: Output (Downstream)

56 Bytes

Process Data Size: Input (Upstream)

48 Bytes

Channel Type

Input: 16 Ch, PNP/NPN

Output: 4 Ch, NPN

Refresh rate

1 ms

Technical Specifications

System Power Supply

5 V DC

Field-side Input Power Supply

24 V DC (15 V ... 30 V)

pulse output voltage

Pulse High level: determined by the field-side input power supply (15 V ... 30 V)

Pulse Low level: 0 V

output channel

4 channels

Pulse Output Frequency

200 kHz

Pulse Mode

Single Pulse (Pulse+direction), Dual Pulse (CW/CCW)

Pulse Output Type

NPN

input channel

16 channels

Input Channel Function

Positive Limit, Negative Limit, Home Switch, Brake (all can be reused as general digital inputs)

Input Type

PNP/NPN

Input signal logic selection

Input signal can be configured as NO/NC

Digital input type

Type1/Type3

Motion mode

Absolute position mode, Relative (Incremental) position mode, speed mode, Homing mode, Jog mode

Trapezoidal Acceleration/Deceleration

Supported

Motion Blending

Supports configuration for single blending mode, continuous blending mode, and disabling the function

Channel-level Parameter Configuration

Supported

Homing Mode

4 types supported

Safe Mode

Supports continue running, decelerate to stop, and brake stop

Forced Brake

Supported

Dimensions

106.4 x 25.7 x 72.3 mm

Weight

105 g

Wiring Method

Screwless quick connector

Wire Length

< 30 m (unshielded)

Installation Method

DIN 35 mm Rail Mounting

Operating temperature

-20 ... +60 °C

Storage temperature

-40 ... +80 °C

Relative humidity

95 %, non-condensing

Protection rating

IP20