Examples of applications for Solidot's Remote I/O XB6S PTO Pulse Output Module

XB6S-PT04A is a 4-channel PTO pulse output module of the XB6S series. It is compatible with XB6S series couplers and can be connected to external stepper/servo motor drivers to drive stepper/servo motors by outputting pulses. The module has a total of 4 pulse output channels, and each pulse output channel is provided with 4 input channels, giving a total of 16 input channels. The combination of inputs and outputs can cover most stepper/servo motor drive scenarios.

1. Application example

The fully automatic battery housing cleaning machine is a precision device that combines ultrasonic technology, automatic control and multi-process coordination, and is mainly used for cleaning new energy vehicle battery housings. The XB6S-PT04A module can output up to 4 channels at 200 kHz, enabling instantaneous response of the spray system via high-frequency solenoid valve actuation and generating a high-pressure water jet to remove stubborn oil contamination.

During cleaning, the pallet trolley carrying the parts can rotate inside the cleaning chamber. The XB6S-PT04A module sends pulse signals to the stepper/servo motor to drive the turntable in coordinated rotation, so that every surface of the parts is flushed by the high-pressure water jet. The movement and positioning of the spray nozzles during cleaning are also implemented by the XB6S-PT04A module in conjunction with a servo driver, achieving a nozzle positioning accuracy of ±0.05 mm and ensuring that the high-pressure jet precisely covers the battery housing recesses.

In addition to its extensive use in this cleaning machine, the XB6S-PT04A module, with its high-frequency output, multiple channels, multiple pulse modes and multiple motion modes, has also been widely used in fields such as industrial robot motion control, precision production line synchronization systems and packaging machinery sequence control.

Fully automatic battery housing cleaning machine

XB6S-PT04A field application

2. Panel structure and wiring diagram

Left: XB6S-PT04A panel structure, right: XB6S-PT04A wiring diagram

3. Parameter overview